Definition Of Sizing Machine
Combined sizing machine combined warping-sizing ma-chine untwisted synthetic fiber filament warping and sizing combined processing equipment. It is a combined model of the creel of the batch warping machine and the filament sizing machine, which is used for the "filament sizing and sizing process" of standard two-stage processing. The filaments are drawn out from the creel, pass through the yarn separator, the yarn defect detector and the rear reed, and are collected into filaments that are drawn by the yarn take-off roller, and enter the size tank for sizing in the state of monofilament separation, and are then dried by hot air and drying cylinder. Then it is cooled, oiled or coated, and wound into a pulp shaft after passing through a static eliminator. The machine has high requirements on the quality of filaments, and when the quality of filaments is poor, sizing ends and twists will occur, which will affect the quality of the sizing shaft.
The sizing machine is a pre-weaving preparation equipment in the textile industry, which can meet the complex sizing process requirements of yarn-dyed and white embryo fabrics such as wool, cotton, linen, blended, etc. The warp and sizing processes are combined into one, and the production of the weaving shaft is directly completed. The machine is suitable for the production of small batches and multiple varieties, as well as the sizing and warping processes for the production of code samples and the trial production and development of new products. It has the advantages of good yarn coverage, good integrity of the bottom sizing film, fast variety replacement, high efficiency and good quality, saving raw and auxiliary materials, reducing production links and reducing production costs.
Main technical features
1. The warp beam direct transmission mode is adopted, and the main motor is AC variable frequency speed regulation to make the warp line speed constant. 2. The position of the pressure roller is precisely controlled by the stepping servo motor according to the winding density of the temple, so that the winding density error is controlled within ± 1. The inner and outer layers of the warp beam within 002g/cm3 have a constant winding plot, and the plot control of inner tightness and outer looseness can also be realized according to needs. (patented technology)
3. The multi-sensor measurement method of direct beam length measurement has extremely high accuracy, and the full-axis length deviation is less than or equal to 0.005% o (patented technology)
4. The known traverse movement is synchronized with the warp beam rotation, and the traverse momentum and traverse movement range of 3A in one revolution of the warp beam can be set as required.
5. The warp beam, pressure roller and yarn guide roller all adopt hydraulic caliper brake to move quickly and smoothly.
6. The operation of pneumatic lifting and lowering shaft and clamping shaft is prompted by the touch screen, which is easy to operate, safe and reliable. 7. The intermittent blowing device keeps the 3A teeth clean and the intermittent time is set through the screen.
8. The pneumatically controlled windshield can be raised and lowered when the car is stopped.
9. Equipped with infrared safety device to protect the operator's safety.
10. The computer touch screen man-machine interface is easy to operate, intuitive, and displays a large amount of information.
11 The main controller, frequency conversion controller, stepper servo controller, switching element and pneumatic element are all made in Germany.
12. The type of creel, the spindle pitch and the number of spindles can be selected according to user requirements.
13. There are various types of creel tensioner and warp breaking automatic stop device, which can be selected according to user requirements. The main technical parameters:
1. Scope of application: 6s-1 OOs pure cotton yarn, polyester cotton yarn, linen
2. The effective width of warping is 1800-3200 (according to customer requirements)
3. The roller cone ratio is 1:8
4. Disc diameter ≤1000 (mm)
5. Warping speed 2-100 (m/min)
6. Reverse axis speed 0-100 (m/min)
7. Reverse shaft tension ≤6000 (N)
8. Displacement accuracy 0.001 (mm)
9. Strip accuracy 0.01 (mm)
10. Displacement range 0.001-9.999 (mm)
11. Grouting pressure 0-7.4kN
12. Volume of slurry tank Main slurry tank 56(L) Auxiliary slurry tank 51(L)
13. Evaporation capacity: 180Kg/Hr (vapor pressure < 0.35Mpa)
14. The installed power is about 40 (Kw)
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