Introduction To The Operating Procedures Of The Slitting Warping Machine

Warping machine operating procedures

1. Slippers, long skirts, coats and gloves are strictly prohibited at work. People with long hair must wear a work hat and keep their long hair in the work hat. Shirts, civilized production, and standardized operations are strictly prohibited.

2. After going to work, it is easy to close the entrance and exit of the workshop. Close the corresponding doors and windows to prevent passage winds in the workshop and affect the applicator pool.

3. Before starting the slitting warping machine, please carefully check whether there is any entanglement on the poles, and deal with them in time.

4. Check whether there is slurry or waste glue on the sizing roller, the surface of the condensation rod, and the lead of the comb teeth. Clean up promptly.

5. It is strictly forbidden to operate the switching power supply and touch screen with wet hands when starting up. When operating the touch screen, it is strictly forbidden to tap the button icon lightly to tap the interface to keep the operation interface dry and clean. Observe the oven and cylinder temperature after heating. Observe if the jammer trap is working properly. When the water is discharged from the cylinder, the worker must stand on the side of the valve and slowly open the operation of the valve with an auxiliary device. It is strictly forbidden to stand up and work with bare hands.

7. When preparing the coil, the flow can be well adjusted by adjusting the slurry concentration (10-11%). Open the condensation rod coolant valve and heat the valve in advance. Check the top plate for oil.

8. When turning on the slitting warping machine, coil the tube first, and at the same time carefully observe the coil condition. After normal inspection, gradually accelerate to normal coil speed (120-150m/min). Set coil lengths according to process requirements and fine-tune parameters such as coil tension. Adjust the size of the retractable reed door so that the wire face matches the size of the slurry shaft door to ensure good molding.

9. When the slitting warping machine is running, it must cycle between the states of operator, silk cake condition, cooling water, slurry recovery, sizing, discharge cleaning, coil forming, etc.

10. When the slitting warping machine is running, if it is found that the coil is abnormal, you must press the stop button and brake equipment. The harness cannot be processed until the device is stopped. According to the principle of single-person operation of the device, it is strictly forbidden for me to act arbitrarily and multiple people to operate at the same time, thereby eliminating safety hazards.

11. When the slitting warping machine is in normal operation (for example, when equipment or a sudden safety accident is found), the "emergency stop" button must be pressed to stop immediately. The "park" key should be used for the normal parking handling harness.

12. It is strictly forbidden to use sharp tools such as knot knives and blades when the silk turns the roller. The wire wrapped with sand skin for crystallization must be polished gently, and it is strictly forbidden to scratch the roller.

13. When the silk is coiled, there is damage, jumping leads, etc. After processing, it must be wrapped in "red label paper". It is convenient for the timely processing of the next process, and the number of broken ends and the corresponding number of meters are recorded in time.

14. When the silk coil is complete, turn off the oven fan on time. Apply dry adhesive and replace slurry shaft. And after pressing the "Qing 0" key of the new disk head, manually coil, set the parameters, and create a new disk head coil. After the silk is wound normally, it is forbidden to press the "0" button.

15. The finished fan head will be discharged neatly according to the designated area, so the operator must fill in the "whole shaft head card" carefully, and then flow into the next process along the shaft.

16. Before turning off the power supply of the slitting warping machine, the air supply and heating must be stopped in time to eliminate the waste of air source.

17. After the slitting warper is stopped, close the oven fan, slurry, coolant and preheat pipe valves. Clean the surfaces of furnace rods, sizing rollers, etc. regularly with water. Mud bonding is strictly prohibited. Immediately pump the remaining slurry in the tank back to the tank.

18. The sanitation of the slitting warping machine should be well organized before get off work. Maintain ground and clean equipment surfaces. Garbage sorting and storage. You can check the power and leave before the pipes are shut down.

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